ceramic slurry pump quality control

Tfi F-500 Mud Pump

TFI F-500 Mud Pump

The document describes the TFI F-500 mud pump. It is designed and manufactured according to API 7K standards. Key specifications and features are provided, including a maximum input power of…

Specifications

Max. Input Power: 500 HP Rated Pump Speed: 165 SPM Max. Fluid Cylinder Liner Bore: 6-3/4" Stroke Lengt h: 7-1/2" Gear Type / Ratio: Herringbone / 4.286:1 Pinion Shaft Diameter: 5.5" Suction Flange: 8" Discharge Flange: 4" Valve and Valve Seat Model: API No.5 Weight: 21,548 lbs Length: 144.02" Width: 56.9" (W/O Strainer Block and Pulsation Dampener) Height (W/O Pulsation Dampener): 60.74"

F-500 Mud Pump Sizes and Ratings

Liner size Displacemen t Maximum Pressure Pump SPM Input HP Dia. Stroke Per Stroke Per Minute in. in. mm Gal. Lit. Gal. Lit. Psi MPa 6-3/4 7.5 191 3.43 13.0 556 2113 1349 9.3 165 500 6-1/2 3.04 11.5 493 1896 1523 10.5 6-1/4 2.67 10.1 433 1666 1726 11.9 6 2.23 8.8 377 1451 1987 13.7 5-1/2 1.98 7.6 325 1252 2306 15.9 5 1.69 6.5 277 1066 2698 18.6 4-1/2 1.40 5.4 233 896 3220 22.2 4 1.22 4.6 202 763 3886 26.8 Note: Mechanical Efficiency 90%; Volumetric Efficiency 100%

Key Features

A. Every mud pump is fabricated w ith a high strength, heat treated steel frame; B. Pinions, gears, crankshafts and fluid end modules are made from high strength, heat treated alloy steel; C. TFI can provide c omplete pum p pack ages, inc luding prime movers, contro ls, manifol ds, piping, and accessories; D. The cross heads and guides are wear resistant and replaceabl e; E. The s uction stabilizer s are included in all units; F. Internal gear pump provides positive pressure lubrication to power end; G. TFI mud pumps are rated for 24 hour-a-day continuous duty; H. Complete ra nge of rep lacement pa rts is ava ilable in our service facility at Br ookshire, TX.;

Scope of Supply

A. F-500 Mud Pump × 1 set; B. Pistons and Liners × 3 sets; C. Accessory Manifold × 1 set; D. KB45 Pulsation Dampener × 1 set; E. Discharge Assembly and Strainer Block × 1 set; F. Shear Relief Valve × 1 set; G. Liner Wash System × 1 set; H. Fittings × 1 set; I. Operation manuals, Parts List and Certificates × 1 set; J. Optional-Recommended Spare Parts;

Recommended Spares List

No. Model Number Description Specifi cation Qty. Remark 1 TFI350 01-12 Gasket 1 Pump Assy. 2 TFI360 01-19(2) Gasket 2 Pump Assy. 3 TFI350 01-15 Gasket 2 Pump Assy. 4 TFI350 01-22 Gasket, Inspect Door 1 Pump Assy. 5 TFI350 01-02.03 Gasket, Main Brg. Caver 2 Crankshaft Assy. 6 TFI35001-03.05 Gask et 2 Pinion Shaft Assy. 7 TFI35001-03.06 Gask et 2 Pinion Shaft Assy. 8 TFI35001-03.11 Oil Seal 5.875" ×7.125" × 0.625" 2 Pinion Shaft Assy. 9 Sealing Ring, Stuffing 3 Crosshead Assy. 10 Fluid Baffle Disk 3 Crosshead Assy. 11 Locking Spring, Stuffing 3 Crosshead Assy. 12 O-Ring 3 Between Slide and Diaphragm Plate 13 TFI35001-05.04 Liner Seal 3 Fluid End Assy. 14 GB3452.1-82 O-Ring Dia.41.2 × 3.55 3 Fluid End Assy. 15 TFI35001-05.09 V alve Cover Seal 3 Fluid End Assy. 16 TFI35001-05.12 V alve Guide 3 Fluid End Assy. 17 TFI35001-05.13.00 Spring Guide 3 Fluid End Assy. 18 TFI33001-05.16A Valve Spring 12 Fluid End Assy. 19 TFI350 01-05.14 A.00 Valve Assy. 6 Fluid End Assy. 20 GB3452.1-82 O-Ring 41.2 × 3.55 3 Fluid End Assy. 21 TFI35001-05.16.00 Copper Pipe Dia.6 3 Fluid End Assy. 22 JB1887-77 C-10×1W-550 Hose Dia.10 × Dia.20 3 Fluid End Assy. 23 TFI33001.05.25.00 Connector Dia.10 × Dia.20 3 Fluid End Assy. 24 TFI33001-05.26A Joint Elbow NPT 1 / 4 -M18×1.5 3 Fluid End Assy. 25 TFI33001-05.28A Connector NPT 1 / 4 -M18×1.5 3 Fluid End Assy. 26 TFI33001-05.29 Joint 90 3 Fluid End Assy. 27 TFI35001-05.23 Locking Clip 3 Fluid End Assy. 28 TFI35001-05.24.00 V alve Guide 3 Fluid End Assy. 29 GB3452.1-82 O-Ring Dia.230 × 7 2 Fluid End Assy. 30 Q/ZB251-7 7 Hose Holder 1-1/2 3 Fluid End Assy. 31 GB3452.1 O-Ring Dia.150 × 7 3 Fluid End Assy. 32 TFI35001-05.27 Connector 45° 3 Fluid End Assy. 33 Hose Dia.22 × Dia.37 1 Piston and Liner Wash 34 GB1171-74 V-Belt A2743 2 Piston and Liner Wash 35 Hose Dia.22 × Dia.37 1 Piston and Liner Wash 36 GB3452.1-82 O-Ring 165 × 7 1 Discharge Manifold 37 R39 Ring Gasket 3 Accessory Manifold 38 T58-5001 Sealing Ring, KB-45 1 Pulsation Dampener 39 TFI340 02-01.00 Bladder, KB-45 1 Pulsation Dampener 40 TFI33003-11 Shear Pin 11 Shear Relief Valve