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Machine Health Monitoring Systems | ATS

Reliability 360® Machine Health Monitoring

Sensor technology is becoming standard in industrial operations, but gathering data is just the beginning. The real challenge lies in interpreting the data and applying corrective maintenance actions that drive results. Without that, even the most advanced machine monitoring solutions fall short, unable to bridge the gap between failure detection and prevention.

Reliability 360® Machine Health Monitoring offers industry-leading predictive maintenance. The result? Fewer breakdowns, fewer disruptions, and smarter use of maintenance resources. Designed for flexibility and built for scale, it supports everything from targeted site-level deployments to unified, enterprise-wide reliability strategies.

Proven ROI & lasting partnerships

Cost savings resulting from Reliability 360® Machine Health Monitoring isn’t just a promise, it’s a guarantee.

Guaranteed minimum

3X ROI

We are confident in our ability to provide cost savings for your organization; we guarantee it.

Rapid adoption

50%

50% of customers choose to expand their sensor coverage within 4 months of seeing initial value.

Long-term trust

4 in 5+

Manufacturers continue with ATS for long-term, reliable machine health monitoring.

Consequences of ineffective condition monitoring programs

Without effective analysis and meaningful, prescriptive recommendations, many operational issues can arise, including:

• Unplanned downtime
• Data overload & alert fatigue
• Reactive maintenance schedules
• Missed predictive maintenance opportunities
• Shorter equipment lifespan

Left unchecked, production line uptime and maintenance budgets become at risk.

Key features designed for success

Comprehensive equipment monitoring

Monitor critical assets 24/7 with 22+ sensor types, feeding real-time data to the dashboard.

Expert data analysis

Condition monitoring experts analyze every alert and send detailed recommendations to the on-site maintenance team.

Detailed recommendations, streamlined workflow

Recommendations and alert data are sent to the dashboard or your CMMS, where maintenance teams can consult ATS experts using built-in tools before heading to the floor.

Single source for maintenance and reliability

Rely on our expert maintenance and part repair support if needed to quickly address potential failures and aid your on-site team.

Ongoing managed service

Each customer is supported by a condition monitoring expert and dedicated success team, with ongoing engagement focused on daily operations and long-term value beyond go-live.

Smarter operations at scale

Reliability 360® Machine Health Monitoring adapts to your enterprise’s unique infrastructure—whether you’re starting with a single site or deploying across dozens. Maximize asset availability, reduce downtime and unify data through a flexible, enterprise-ready platform.

• Supports complex, multi-site operations with consistent data models and centralized control.
• Pre-built integrations ensure full compatibility across existing CMMS, ERP and EAM systems.
• Embedded security with encryption, role-based access, and third-party validation for data protection and platform reliability.

Success stories from industry leaders

With over four decades of maintenance and reliability experience, ATS is trusted across industries to enhance operations while reducing costs.

Discover how Reliability 360® Machine Health Monitoring has successfully transformed operations for businesses just like yours.

Rapid Resolution to Machine Failure Saves Weeks of Production

Industrial Maintenance

Metal Products

Foundational education for decision makers

Whether you’re an experienced plant engineer or a C-suite executive exploring condition monitoring solutions, we provide essential resources to aid you in your condition monitoring journey.

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