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Aggregate & Mining Industry Products & Solutions | IBT Industrial Solutions

Conveyor Systems for Aggregate & Mining

We offer a wide range of industrial conveyor systems for handling bulk materials across various applications:

Mining Conveyor: Designed for high-capacity, heavy-duty material transport in mining operations.

Quarry Conveyor: Ideal for transporting rock, stone, and other materials in quarrying operations.

Sand & Gravel Conveyor: Ensures smooth transportation of aggregates in sand and gravel production.

Construction Conveyor: Built for durability and efficiency in construction material handling.

Asphalt Conveyor: Specialized conveyor systems for asphalt production and transport.

Cement Conveyor: Efficient material handling solutions for cement processing plants.

Engineering, Installation, & Maintenance Services for Bulk Material Conveyor Systems

With over 75 years of experience on our team, IBT provides full-service bulk material conveyor system engineering, from design to installation and maintenance. Our process includes:

Initial Site Survey: Evaluating your operational needs and setting project goals.

Concept Development & Design: Identifying key performance requirements and designing optimal solutions.

Implementation: Project management and installation of the conveyor system.

Start-Up, Training, & Support: Ensuring smooth operation with on-site training and ongoing technical assistance.

Mining & Aggregate Conveyor Components & Parts

To keep your conveyor belt system running at peak performance, IBT offers a full range of conveyor components and replacement parts:

Conveyor Belt: High-quality belts for various applications, ensuring durability and efficiency.

Conveyor Rollers: Heavy-duty rollers to maintain smooth belt movement and reduce friction.

Conveyor Pulleys: Essential for driving and supporting conveyor belts.

Conveyor Idlers: Designed to support the belt and provide smooth material transport.

Belt Cleaner: Ensures optimal belt performance by removing debris and buildup.

Conveyor Drive System: Reliable drive components to enhance system efficiency and longevity.

Conveyor Power Transmission Systems

IBT provides power transmission systems for aggregate and mining applications. We supply, install, repair, and maintain power transmission components, ensuring your operation runs smoothly and efficiently. Our offerings include:

Electric Motors

Drives

Controls and Sensors

Gearboxes & Speed Reducers

Chain Drives

Belt Drives

Couplings

Clutches & Brakes

Mounted Bearings & Unmounted Bearings

We supply a complete line of mounted and unmounted bearings engineered to handle the high loads, vibration, and contamination common in aggregate applications.

We stock and support a wide variety of bearing types to meet your exact equipment needs, including:

Ball Bearings: Ideal for light to moderate loads and high-speed applications.

Spherical Roller Bearings: Built to handle heavy radial loads, misalignment, and harsh conditions.

Tapered Roller Bearings: Excellent for managing combined radial and axial loads, especially in crushers and conveyors.

Whether you’re replacing screen bearings, crusher bearings, or components in conveyors, feeders, or stackers, we have the inventory and expertise to support your operation. Our bearing solutions are trusted in everything from jaw crushers and vibrating screens to belt-driven systems and bucket elevators.

Conveyor Belt Splicing, Lacing, and Repair Services

IBT offers a comprehensive range of elevator and conveyor belt maintenance services, ensuring extended belt life and maximum uptime. Our experts provide professional belt lacing options, including:

Hinged or Solid Plate Rivet Fasteners

Hinged or Solid Plate Bolt Fasteners

Staple Fasteners

Conveyor belt lacing types:

Alligator Lacing

Clipper Hook Lacing

Conveyor Belt Modification Services

We provide custom conveyor belt modifications to meet your specific operational needs:

Slitting and Cutting: Precision cutting to any width and length.

Cleats: Various cleat configurations, including T-cleats, beefy cleats, and V-guide profile lugs.

V-Guides: Available in PVC and Urethane, solid or notched.

Vulcanized Endless Splicing: Step splice, finger splice, double finger splice, and more.

Perforation: Custom perforation for bolts, vacuum, or drainage.

Backing: Options include natural rubber, neoprene, and closed-cell foam.

Softwall Sleeves or Chutes: Custom fabrication using high-quality rubber materials.

Safety and Training Services

At IBT, we prioritize safety and regulatory compliance. With the recent OSHA updates, mine operators must now maintain miners’ Permissible Exposure Limit (PEL) to respirable crystalline silica at or below 50 µg/m³ for an 8-hour time-weighted average, down from the previous 100 µg/m³. We can help you with your compliance efforts with our safety products.

Safety Training Services

Safety Training: Stay up to date with OSHA standards and best practices.

Safety Consulting: Ensure your workplace meets compliance regulations.

Additional Products & Services

IBT Industrial Solutions is a trusted partner for high-performance aggregate conveyor systems and bulk material handling solutions. Our extensive industry expertise, high-quality products, and commitment to customer success make us the preferred choice for conveyor belt systems, components, and services.