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NEXT Intelligent Solutions for Centrifugal Slurry Pumps | Weir

A digital monitoring system for your WARMAN® pump, empowering you to turn data into actions.

Insight

Condition and Performance Monitoring: NEXT solutions allows you to detect and monitor key and preventive metrics of your pump’s main components and turn the valuable data into actionable recommendations which can improve your pump’s performance

Uptime

Extend your pump’s lifecycle with NEXT advanced wear detection and predictive monitoring capabilities, empowering you with actionable insights to support the changes you make in your centrifugal slurry pump’s operations

Weir has developed NEXT digital twin technology for WARMAN® slurry pumps to help you collect all the metrics you need to improve and optimise your pump’s performance accurately and in real-time - in a way that is safe, and accessible 24/7 – regardless of your mining location.

Monitor real-time core metrics of your pump’s key components, with valuable monitoring and diagnostic data transmitted to a user-friendly dashboard. With NEXT monitoring solutions, you can receive useful data with a complete fault tracking system around critical areas such as flow rate, density, speed and energy consumption – some of the key measurements you need to ensure your pump performs at its best.

Pump drive and wet-end bearing vibration analysis; with alerts that help you prevent unplanned downtime

Pump bearing temperature alerts; detects potential causes of overheating

Pump speed alerts; prevent damage of the pump’s critical components

Pump gland seal water flow and pressure alerts; help to prevent leakage and failures

Pump operating hours, with monitoring against target hours for efficient maintenance scheduling

Pump efficiency calculations help to maximise efficiency, detect potential impeller wear or increased slurry density

Pump duty point calculations help detect abnormalities like insufficient flow or NPSH due to blockage, impeller wear or closed valves.

Total Developed Head (TDH) and Net Positive Suction Head (NPSH) calculations, assist in providing insight about your pumping system’s performance

Comparable energy consumption metrics and overall operating conditions ensures optimal efficiency

An electronic library with all the information regarding your pump’s specifications

IOM Access

Part numbers

Bill of Materials

Installation coordinates, pump operational and overall health status

A detailed list of all the alerts released over the last 24 hours

Complete access to part lists, equipment drawings and necessary technical documentation

Accessible via desktop and mobile app

With advanced wear detection technology, NEXT Intelligent Solutions help you improve your slurry pump’s uptime, and extend its lifecycle with NEXT advanced wear detection and predictive monitoring capabilities. Our solution empowers you with actionable insights to support the changes you make in your centrifugal slurry pump’s operations, helping you save time and money in unnecessary maintenance operations that normally require shutting down your equipment.

Diagnosis of pump wear and other abnormalities

Predictive monitoring of the remaining useful life, with prompts to make relevant changes to your operations and make the best use of your pump

Wear assessment and monitoring detection of critical components such as throatbush and liners

Ensures pump efficiency and reliability, by maximising its function and minimising unplanned downtime – vastly improving maintenance scheduling

Reduces the need for manual inspections, contributing to the improved safety of the people on-site

Helps with the timely scheduling of your maintenance operations

NEXT digital technology for slurry pumps is inspired and modelled based on the features and functionalities of our WARMAN® centrifugal slurry pumps - the leading pump brand in the mining industry.

NEXT technology has been developed with a deep understanding of today’s common challenges – even the unplanned and unexpected ones. The technical knowledge and expertise we have grown with WARMAN® pumps is at the heart of NEXT's cutting-edge technology, coming directly from the frontline of the mining.

With NEXT monitoring solutions, you can be sure that when it comes to your slurry pump's performance, you are using the best digital solution on the market.

Incorporating our CAVEX® hydrocyclone expertise into digital technology, helping you optimise performance in slurry separation.

Digital twin solutions built upon our leading Enduron® technology, with advanced wear monitoring capabilities to maximise performance.

Digital technology with intelligent wear monitoring solutions, combined with Weir’s leading LINATEX® hoses and spools technology.

As with all our packages, we offer a range of services delivered by our unmatched service centre network. Constantly updating to match the latest advancements in technology, our services can be offered on a self-serve or supported basis.

Access the data for your WARMAN® slurry pump effortlessly on our secure, user-friendly platform, and keep all the information you need in one place - from condition monitoring to maintenance scheduling and operational recommendations. Enjoy advanced tools and analytics to perform your own analysis and gain actionable insights for your pumps’ health and performance. Stay informed and make smarter decisions with an intuitive digital platform designed to update frequently and according to your needs.Our team of experts monitor your data with you and notify you immediately if there’s an issue to report. Our package of supported services includes regular reporting, planning, and review meetings, providing remote and proactive monitoring solutions. Leverage our expertise for continuous monitoring, analysis, and support to ensure optimal equipment performance and prevent unplanned downtime or any indications of developing faults and errors.