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This document provides the technical specification for a gypsum dewatering system for a 1x660 MW thermal power plant. It includes 25 sections that specify documents to be submitted with the …
Table of Contents Clause No. Description (A) DOCUMENTS TO BE SUBMITTED ALONG WITH THE OFFER (B) DOCUMENTS TO BE SUBMITTED AFTER CONTRACT FOR DRAWING APPROVAL 1.0.0 Project information 2.0.0 Applicable codes & regulations 3.0.0 Intent of specification 4.0.0 Qualification requirement 5.0.0 Technical information 6.0.0 Bidder’s scope of work 7.0.0 Process description 8.0.0 Detailed specification 9.0.0 Packing and forwarding 10.0.0 Supervision of erection, testing and commissioning 11.0.0 Inspection requirement 12.0.0 Power consumption 13.0.0 P&ID diagram 14.0.0 Spares ,tools & tackles 15.0.0 Performance Guarantee 16.0.0 Warranty 17.0.0 First fill of consumables 18.0.0 Training 19.0.0 Conflict 20.0.0 Documentation Annexure-I Qualification requirement (provenness criteria ) & 3K-format Annexure-II Technical datasheet Annexure-III Schedule of guarantees Annexure-IV Reference list Annexure-V List of deviations Annexure-VI Painting schedule Annexure-VII Piping &Instrumentation Diagram (P&ID) Annexure-VIII GA drawing of gypsum dewatering building Annexure-IX Pipe & valve material specification Annexure-X Sample Quality Plan Annexure-XI LT motor datasheet format Annexure-XII MOTORS, CABLES, JUNCTION BOX,INSTRUMENTS & ELECTRICAL ACTUATOR SPECIFICATION Annexure-XIII Sea worthy packing specification
(A) DOCUMENTS TO BE SUBMITTED ALONG WITH THE OFFER: Sl. No. Description Purpose 1. Completely filled & signed 3K-form with all supporting documents for meeting the qualification requirement (as per Annexure-I). Qualification Requirement (QR) 2. Reference list of similar projects executed QR 3. Signed &Sealed tender specification Technical evaluation of Bid (TEB) 4. Completely filled &signed Data Sheet (Annexure-II) TEB 5. Completely filled & signed Schedule of Guarantees (as per enclosed Annexure-III) TEB 6. Deviation List (if any) TEB 7. P&ID diagram TEB 8. Gypsum dewatering building GA TEB 9. Vacuum Pump Sizing &Power calculations for motor selection TEB 10. Vacuum Belt filter sizing calculations TEB 11. GA drawing of Vacuum Belt Filter with complete bill of materials including foundation plan & loading details TEB 12. GA drawing of Vacuum Pump with bill of materials including foundation & loading details TEB 13. GA drawing of Primary & Secondary Hydrocyclones with bill of materials including foundation & loading details TEB 14. Electrical power consumption & motor power list for all GDS equipments TEB 15. LT motors datasheet as per enclosed annexure TEB 16. Water and Air consumption list TEB 17. Vacuum Receiver, Cake Wash Pump & Belt Wash Pump sizing calculations TEB 18. T-S curve and Performance curves for Vacuum Pump TEB 19. Mandatory Spares list TEB 20. Start-up &Commissioning Spares TEB 21. List of Special Tools TEB 22. Quality Plan TEB 23. Latest Catalogues of Vacuum Belt Filter &accessories TEB 24. List of makes and vendors for bought out items TEB 25. Training program and schedule for BHEL/UPRVUNL personnel TEB
(B) DOCUMENTS TO BE SUBMITTED AFTER CONTRACT FOR DRAWING APPROVAL: Sl. No. Description Delivery Time 1. Datasheet of Vacuum Belt Filter &all accessories of GDS 2 weeks after contract 2. Sizing calculations of VBF, Vacuum Receiver , Vacuum Pump, Belt Wash Pump, Cake wash Pumps and other accessories 2 weeks after contract 3. GA drawings of VBF including cross sectional details, foundation plan and loading details in Autocad & Pdf formats 2 weeks after contract 4. GA drawings of Vacuum Pump, Hydrocyclones, Belt Wash Pump, Cake Wash Pump & Vent Fan including cross sectional details, foundation plan and loading details in Autocad & Pdf formats 2 weeks after contract 5. P&ID diagram in Autocad &Pdf formats 2 weeks after contract 6. GDS Building drawing showing vendor equipments in Autocad & Pdf formats 2 weeks after contract 7. Utility Consumption List 2 weeks after contract 8. T-S &Performance curves for Vacuum Pump 2 weeks after contract 9. Approximate weight of each skid 3 weeks after contract 10. Hoist/Crane requirement 3 weeks after contract 11. Catalogues 4 weeks after contract 12. Sub-vendors List 4 weeks after contract 13. List of All Motors with GA &Datasheet 4 weeks after contract 14. Electrical Load List 4 weeks after contract 15. Local Panel Control Circuit Diagram 4 weeks after contract 16. Control Philosophy Of GDS along control logic &control drawings 6 weeks after contract 17. Complete List of Valves 6 weeks after contract 18. Complete List of Instruments 6 weeks after contract 19. All Piping Arrangement Drawings (Water,Slurry,Instrument Air) in Autocad & Pdf format 10 weeks after contract 20. Mandatory Spare List 10 weeks after contract 21. Lubricating oil list &Lubrication schedule 12 weeks after contract 22. Quality Plan with Inspection &Performance Test Procedure at site 12 weeks after contract 23. Manufacturing Schedule 12 weeks after contract 24. Material Test Certificates 12 weeks after contract 25. Pre Commissioning Check List 12 weeks after contract 26. Special tools list 14 weeks after contract 27. Start-up &Commissioning Spares 14 weeks after contract 28. Installation and assembly procedure 14 weeks after contract 29. Operation and Maintenance Manual 14 weeks after contract 30. Erection Manual &Commissioning Manual 14 weeks after contract 31. Overall space and headroom requirement with details of handling during Erection, operation & maintenance of the equipment. 14 weeks after contract 32. Packing List 16 weeks after contract
CLAUSE NO. DESCRIPTION 1.0.00 PROJECT INFORMATION a) Address : Panki b) Districts : Lucknow c) State : Uttarpradesh d) Country : India Site Condition a) Ambient Temperature : 27 Deg C b) Ambient Temperature (Design) : 45 Deg C c) Relative Humidity : 60% d) Project Owner : UPRVUNL e) Buyer : BHEL-Ranipet Note: 1) Guarantee point conditions shall apply for the Guarantee Values as well as for the Guarantee test/Performance test 2) Equipment and Material must be suitable for the range of ambient site conditions. 2.0.0 APPLICABLE CODES AND REGULATIONS The design and materials shall conform to the requirements of applicable codes and regulations of the latest edition. The design, manufacture, installation and testing of the gypsum dewatering system shall follow the latest applicable Indian/International (ASME/EN/Japanese) Standards. 3.0.0 INTENT OF SPECIFICATION a) This specification covers the minimum requirements for the complete design, m aterial, manufacturing, shop inspection, testing at the manufacturer’s works, delivery at site, supervision of erection & commissioning and performance testing of Gypsum Dewatering System along with accessories which is to be furnished in the Flue Gas Desulphurization plant of Panki 1x660MW project in Uttar Pradesh. The following points may be noted. b) Bidder shall make all possible efforts to comply strictly with the requirements of this specification and other specifications/attachments to inquiry/order. c) Two (02) Sets of Gypsum Dewatering system (1 working + 1 standby) shall be provided for this project. d) The Bidder shall offer only proven design, which meets the Provenness criteria indicated in the clause no: 4.0. Necessary document evidences as per Annexure-I shall be submitted along with the bid. If bidder doesn’t meet the specified provenness criteria, they are denied to participate in this tender. e) In case, deviations are considered essential by the Bidder (after exhausting all possible efforts), the same shall be separately listed in the Bidder's proposal under separately as per annexure- titled as -"List of Deviations/Exceptions to the Enquiry Document”. Any deviation, not listed under the above section, even if reflected in any other portion of the proposal, shall not be considered applicable. No deviation or exception shall be permitted without the written approval of the purchaser.
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