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GWFLORID will build 1.3L (GW413EF, GW4G13) or 1.5L (GW4G15) gasoline engines, in which the GW4G13 and GW4G15 engines will both incorporate the newest VVT technology which meets the Euro IV emission standards. GWFLORID features McPherson technology on its chassis system. With an ultra light body made from structural steel and high-intensity front and rear fender impact beams as well as a collision impact absorption system, it is able to maintain the cab's integrity and safety to greater extent. We wrote this maintenance manual in order to meet the demand of Great Wall after-sales service technicians. This manual mainly introduces the areas of importance in regard to maintenance and care, and removal and installation of each system's assembly and maintenance technical parameters.T o reduce the possibility of injury or property damage, read and follow the instructions carefully: This manual is provided by the Great Wall Motor Co., Ltd, and is written for the technician use. Any maintenance or repair without proper prior training and tools or devices may result in personal injury of the person performing the maintenan ce or others in the vicinity. It is also possible that damage to the vehicle wil l occur or will lead to mechanical failure during normal operation.Correct vehicle maintenance and repair is essential for the safety of the person performing regular maintenance as well as the vehicle itself. If there is any component that needs to be replaced, use a component with the same serial number or a serial number specied by the Great W all Motor Co., Ltd. Never use any part that has not been authorized by the Great Wall Motor Co., Ltd.Any maintenance procedure introduced in this manual is effective for maintenance and repair. Some of these procedures need specially designed tools.Therefore, before using any vehicle part following any maintenance procedure or working with a tool that has not been authorized by the Great Wall Motor Co., Ltd, check to make sure that none of the above will endanger the safety of the person performing the work or the correct operation of the vehicle.This manual includes multiple "Warnings" and "Cautions," which should be strictly followed, so as to reduce the possibility of injury during maintenance or repair. Improper maintenance or repair of the vehicle may cause potential safety hazards. These "W arnings" and "Cautions" are not exhaustive. It is impossible for the Great W all Motor Co., Ltd, to warn against all the potential dangers caused by not properly following the instructions.Please read carefully the "Areas of Importance" before carrying out any maintenance or repair on the airbag system's components or its surrounding electrical components. Act ion contrary to any of the "Areas of Importance" may lead to the deployment of the airbag, resulting in injury or unnecessary repair of the airbag.To avoid accidental deployment of the airbag and its resulting injury, we suggest repairing the airbag system before other vehicle systems if the airbag and the other vehicle systems both need repairing.W e have received generous support and help from many professional technicians during the preparation of this manual. W e would like to express our heartfelt gratitude to all of them.Although we have tried our best to write this manual well, we do not guarantee that the entire content in this manual is absolutely correct. Users may not make any legal claim against the Great Wall Motor Co., Ltd. in regards to this manual. Any loss caused by using this manual is not our responsibility. Because of the writer's limited experience, there are likely mistakes in this manual, therefore we welcome any user comments, suggestions, and corrections.
Great W all Motor Co., Ltd. reserves the nal right of explanation.
Editor May 2008
Basic Parameters of the Overall Vehicle Engine Technical Parameters Chassis’ Main Assembly Technical Parameters Vehicle Structure Type and Parameters Air Condit ioning Sys tem Struct ure and P arameters Electrical System Structure and Parameters Grade Specication and Filled Quantity of Each Individual Functioning Component’s Working Agent T orque Specications for Key Operational Bolts Vehicle Body’s Basic Calibration Measurements
Fuel Supply System Compone nts Fuel T ank Removal Fuel Pump and Charcoal Canister Removal Fuel Filter Removal Fuel Filler Pipe Assembly Removal Exhaust System Compone nts Exhaust System Removal Exhaust System Installation
Areas of Importanc e Troubleshooting Clutch Operatio nal System Compone nts Clutch Master Cylinder Removal Clutch Master Cylinder Installation Clutch Pedal Removal Clutch Pedal Installation Clutch Pedal Examination and Adjustment
037A Transmission’s Overall External Schematics Main T echnical Parameters Transmission’s Proper Use and Care T echnical Specications for Transmission Installation and Adjustment Areas of Importanc e Troubleshooting 037A Transmission Structural Schematics Clutch Gear Shift Fork and Fork Shaft Transmission Case Disassembling the Input Shaft Subassembly Disassembling the Output Shaft Subassembly Disassembling the Shift Cover Subassembly Disassembling the Differential Subassembly
Suspension System Technical Parameters Front Suspens ion Subframe and Front Stabilizer Bar Lower Swing Arm Drive Shaft Rear Suspension Wheel and Tire
Brake System Components Arrangement Schematics Brake System Maintenance Brake Pedal Parking Brake Control Mechanism Assembly Vacuum Booster with Brake Cylinder Assembly Anti-lock B rake Syst em ABS Ge neral Prob lem Mainte nance an d Areas of Importanc e Steering Knuckle and Hub Brake Assembly Front Brake Caliper Rear Brake Rear Support Axle
Troubleshooting Steering System Maintenance Power Steering Fluid Instructions
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