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Reusable Hose Fittings - StrongFlex

    Reusable Hose Fittings: Facilitate Hydraulic Repairs

    Reusable hose fittings, also known as field-attachable hose ends or removable hydraulic hose fittings, are a cost-effective and convenient solution for connecting hydraulic hoses without a crimping machine.

    Reusable hydraulic hose fittings offer a simple and inexpensive connection method. Unlike permanent crimp fittings, reusable fittings can be installed and removed multiple times, making them ideal for field repairs, maintenance tasks, and applications where downtime must be minimized.

    If you prefer reusable fittings, consider Strongflex fittings. We manufacture a wide range of hydraulic hose fittings, including durable reusable hose ends. With strict quality control, international standard compliance, and global export experience, our fittings are trusted in over 40 countries for agricultural, construction, and industrial applications.

    Reusable Metric Fittings

    Metric Female 24°Cone O-Ring L.T. Reusable Fitting-20418D-R5

    Metric Female 24°Cone O-Ring Seat 20418-R5T

    Metric Female 24°Cone O-Ring H.T. Reusable Fitting-20518D-R5

    Metric Female 24°Cone O-Ring Seat H.T. Reusable Fitting-20518-R5T

    Reusable NPT Fittings

    NPT Male Reusable Fitting -15618-R5

    Reusable NPSM Fitting

    90° Npsm Female Reusable Fitting-21698D-R5

    Reusable ORFS Fitting

    90° ORFS Female Flat Saet Double Hexagon Reusable Fitting – 24218D-R5

    Reusable BSP Fitting

    BSP Female 60°Cone Seat Reusable Fitting-22618D-R5

    BSPP Female 60°Cone Reusable Fitting-22618-R5T

    BSPP Male 60°Cone Seat Reusable Fitting -12618-R5

    Reusable JIC Fitting

    JIC Male 74° Cone Seal Reusable Fitting 16718-R5

    JIC Female 74° Cone Seal Double Hexagon Reusable Fitting 26718D-R5

    JIC Female 74° Cone Seal Reusable Fitting 26718-R5T

    90°JIC Female 74° Cone Seal Double Hexagon Reusable Fitting 26798D-R5

    Reusable SAE Fitting

    SAE Male 90° Cone Reusable Fitting – 17818-R5

    SAE Female 90° Cone Seat Double Hexagon Reusable Fitting – 27818D-R5

    SAE Female 90° Cone Seat Reusable Fitting – 27818-R5T

    90° SAE Female 90° Cone Seat Reusable Fitting – 27898-R5

    Reusable SAE Flange Fitting

    SAE Flange 3000psi Reusable Fitting – 87318D-R5

    90° SAE Flange 3000psi Reusable Fitting – 87398D-R5

    90° SAE Flange 6000psi Reusable Fitting – 87698D-R5

    Advantages of ReusableHoseFittings

    No Crimp Required – Installs with basic hand tools, eliminating the need for expensive equipment.

    Reusable Design – Can be removed and reinstalled, reducing long-term costs.

    Easy Field Repair – Ideal for maintenance or emergency repairs in remote locations.

    Cost Savings – No need for professional crimping services, reducing downtime.

    Flexibility – Ideal for prototyping, temporary modifications, or emergency repairs in the field, lab, or repair shop.

    Environmentally Friendly – ​​Reduces metal fitting waste from hose replacement, aligning with green manufacturing and sustainable development.

    The pressure rating isn’t as good as permanent fittings, but when properly installed, reusable hydraulic fittings still provide a secure, leak-free connection and can withstand moderate hydraulic pressure.

    Types of Reusable Hose Fittings

    By thread standard:

    1. Metric Thread: Widely used in China and Europe, such as M14x1.5, M18x1.5, etc.
    2. Imperial Thread:NPT/NPTF: American tapered pipe thread, sealed by thread (requires Teflon tape or sealant).BSPP/G: Imperial straight pipe thread, sealed by a seal ring or gasket on a flat surface.BSPT/R: Imperial tapered pipe thread, sealed by thread.
    3. SAE Flange: Flange connections that comply with the standards of the Society of Automotive Engineers (SAE). There are four codes: Code 61, Code 62, Code 71, and Code 72.
    4. Flat Sealing: Such as the SAE J1453 standard, sealed by an O-ring on a flat end face. It offers excellent sealing performance and is a mainstream trend in modern construction machinery.

    By Hose End Shape:

    Straight Fittings – For simple, direct connections.

    45° Elbow Fittings – Suitable for angled hose routing.

    90° Elbow Fittings – Suitable for confined spaces or compact installations.

    By Hose Type

    Different hose constructions require different types of reusable fittings:

    One-layer steel braid hose (e.g., SAE100 R1/1SN): Typically uses a crimp or plug-in fitting.

    Two-layer steel braid hose (SAE100 R2/2SN): Most commonly uses a crimp fitting.

    Four-layer/six-layer steel spiral hose (EN856 4SH, EN856 4SP, SAE100R13): Must use a crimp or flanged fitting designed for high pressures. Fitting designs (e.g., stepped) are better suited to withstand extreme pressure surges.

    Applications of Reusable Hose Fittings

    Reusable hose fittings have a wide range of applications due to their unique advantages. Key applications include:

    Mobile Equipment and Construction Machinery: Removable hydraulic connectors are used to connect hoses in the hydraulic systems of excavators, loaders, cranes, and other equipment. This allows maintenance personnel to carry spare connectors to on-site repairs, significantly reducing equipment downtime and preventing work delays.

    Industrial Manufacturing and Production: Hydraulic fittings are essential for the installation of hydraulic drive units on industrial production lines. Removable hydraulic connectors facilitate installation and maintenance of production line equipment.

    Shipping and Offshore: If a hydraulic line malfunctions while a ship is at sea, crew members can use removable connectors to repair it, avoiding expensive shipping costs.

    We can manufacture reusable connectors specifically designed for ships, typically made of seawater-resistant materials (such as stainless steel) to withstand harsh marine environments.

    Mining and Forestry Equipment: Mines and forestry areas are often remote, with limited maintenance resources. Reusable connector solutions reduce the complexity of spare parts inventory and enable on-site repairs. Reusable fittings are also a popular type of hydraulic connector for repair services and rental companies. They enable them to meet the widest range of customer needs with minimal inventory, providing exceptional business flexibility.

    The Difference Between Reusable Fittings and Permanent Hose Fittings

    Reusable fittings connect to hoses mechanically (such as ferrules or bolts) and can be removed and reinstalled multiple times.

    Permanent fittings use a large crimping machine to apply intense radial pressure, permanently deforming the fitting jacket, locking it to the hose reinforcement (wire layer) or cover. Once crimped, they cannot be removed without damage.

    The two differ in their connection methods. Reusable fittings use common tools, such as wrenches, for mechanical assembly (tightening nuts or bolt clamps), eliminating the need for specialized crimping machines. Permanent fittings, however, require a hydraulic hose crimping machine for permanent crimping.

    Reusable fittings are generally more expensive to purchase, but they can be reused, resulting in lower long-term costs. While crimped fittings are cheaper to purchase, they often require replacement whenever the hose is replaced, resulting in significant long-term costs. Reusable fittings are easier to repair, allowing for on-site repairs at any time. They offer increased flexibility and shorten repair times. Permanent fittings typically require complex steps like disassembly, measurement, and installation, resulting in longer repair times.

    How to Choose Between Permanent andReusableHose Fittings?

    When choosing a hose fitting, the choice between permanent and reusable fittings should be based on the application scenario. Reusable fittings are recommended for quick repairs or mobile installations. Permanent fittings are recommended for situations where repair times are minimal, the installation space is very tight, and the equipment must withstand high pressures.

    Frequently Asked Questions

    Q1: Can reusable fittings handle high pressure?

    Reusable fittings are generally designed for medium-pressure hydraulic systems. For extreme high-pressure applications, crimped fittings are recommended.

    Q2: How many times can I reuse a fitting?

    Generally used for five times, if properly maintained, reusable hose fittings can be installed and removed many times. However, be sure to check the threads and seals before each use.

    Q3: What hoses are compatible with reusable fittings?

    They work best with textile-braided hoses and certain wire-braided hydraulic hoses (SAE 100R1 and R2). Always confirm compatibility before installation.

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